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Automatic Injectable Liquid Filling Machine

Automatic Injectable Liquid Filling Machine

Lodha Machine is the leading manufacturer of the Automatic Injectable Liquid Filling Machine, designed to handle round vials with a maximum speed of 240 vials per minute. This high-speed machine can maintain its efficiency based on the nature of the liquids, vial neck size, and fill volume. The machine's contact parts are made from corrosion-free stainless-steel SS 316, adhering to cGMP specifications has both durability and compliance with industry standards. The injectable liquid filling machine utilizes piston pumps for precise filling, with adjustable volume controlled by altering the stroke length. This compact and vibration-free machine makes sure smooth operation through a single synchronized motor that drives all units in tandem. Additionally, the stopper and vials are thoroughly cleaned and heated using a pre and post nitrogen flushing system, Improving sterility and cleanliness.

This injectable liquid vial filling machine offers several user-friendly features for optimal performance. It includes a 'No Vial - No Fill System' and a 'No Stopper - Machine Stop System' to prevent errors and safety. The machineโ€™s synchronized movement of the vial and filling nozzle, eliminating any need for vial stoppage during the filling process. It also features a vacuumetric rubber stoppering system for precise sealing. All contact parts, made of SS 316, can be easily removed for autoclaving, sterilization, or cleaning. The main construction of the machine is made from strong SS 304 material. With diving nozzles for foam-free filling, very high fill accuracy, and automatic infeed and exit of vials, the machine minimizes changeover time and includes a built-in A.C. variable frequency drive system for Improved control.

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  • The machine stops automatically if there is no vial or stopper these are safe and efficient operation
  • The vial and filling nozzle move together in a synchronized manner, preventing the vial from stopping during filling
  • Features a vaccumetric rubber stopper system for precise sealing
  • Contact parts made from SS 316 are easily removable for cleaning, autoclaving, or sterilization
  • The machine's main structure is constructed from durable SS 304 material
  • Diving nozzles are foam-free filling for better accuracy
  • Provides very high fill accuracy
  • Automatic infeed and exit of vials make sure a smooth process
  • Quick changeover times between batches Improve efficiency
  • Built-in A.C. variable frequency drive system for better control

The liquid filling machine efficiently fills vials with liquid and then securely seals them with a rubber stopper. The process starts with sterile vials moving along a conveyor belt. These vials are then positioned by a star wheel for precise filling. Special sensors confirm that the machine only fills when a vial is present, preventing any wastage. The filling is done through syringes and nozzles, accuracy. Once the filling is complete, the vials are moved by the star wheel to a vibratory system where rubber stoppers are applied, sealing the vials. Finally, the sealed vials are conveyed out of the machine, ready for the next stage of production.

This automated process Provides that each vial is filled accurately and sealed securely, maintaining product integrity and sterility. The design allows for continuous, efficient operation with minimal intervention. The machine's easy operation and high-speed capability make it an ideal choice for pharmaceutical manufacturers seeking a reliable and high-performance injectable liquid filling machine.

Model LI-LVF 4P LI-LVF 6P LI-LVF 8P LI-LVF 12P
No. of Filling Head Four Six Eight Twelve
Vial Diameter 15mm to 50mm* 15mm to 50mm* 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm 13mm and 20mm 13mm and 20mm 13mm and 20mm
Accuracy +/- 1% +/- 1% +/- 1% +/- 1%
Electrical 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz 440 Volts 3 Phase, 50 Hz
Power 1.5 H.P. 2 H.P. 2 H.P. 2 H.P.
Speed (Per Min) Up to 80 Up to 120 Up to 150 Up to 240
Conveyor Height 800-850 mm 800-850 mm 800-850 mm 800-850 mm
Overall Dimensions 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H)

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Frequently Asked Questions

Common questions about Injectable Liquid Filling Machine

Injectable Liquid Filling Machine is a sterile/aseptic-compatible machine used in injectable pharmaceutical manufacturing. Manufactured by Lodha International LLP in Ahmedabad, Gujarat, India, it is built with SS 316L stainless-steel contact parts to cGMP, WHO-GMP and CE-compliant specifications and is used worldwide in injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing applications.

Injectable Liquid Filling Machine is used across injectable pharmaceutical, parenteral, biologics and sterile drug manufacturing. It is also routinely supplied to contract manufacturers, government labs and turnkey facility projects. View our global client list spanning 100+ countries.

The Injectable Liquid Filling Machine is priced on a per-project basis, typically ranging from โ‚น50,000 for entry-level semi-automatic models to โ‚น50 lakh+ for fully automatic, high-speed configurations. Final price depends on capacity (output per hour), automation level, container size, head count, materials of construction and destination country. Request a free quote for accurate pricing.

Capacity ranges typically from 1,200 to 12,000 units/hour depending on configuration, container size, viscosity and number of heads. Lodha designs sterile injectable filling lines for vials, ampoules and infusion bottles from bench-scale R&D throughput to fully automatic commercial output. Specific BPM (bottles per minute) figures are confirmed at quotation stage.

Yes โ€” Lodha International LLP builds the Injectable Liquid Filling Machine to cGMP, WHO-GMP and CE-marked standards, with optional 21 CFR Part 11 software compliance for the HMI/PLC. All product-contact surfaces use SS 316L stainless steel, and complete IQ / OQ / PQ validation documentation is supplied on request. The company itself is ISO 9001:2015 certified.

Standard manufacturing lead time is 8 to 14 weeks from confirmed order, plus 2 to 6 weeks for international shipping depending on destination. Urgent orders can sometimes be expedited to 5โ€“7 weeks at additional cost. Country-specific certification (EU CE, US FDA, ANVISA) may add 2 to 4 weeks.

Yes โ€” the Injectable Liquid Filling Machine is exported to 100+ countries across Asia, the Middle East, Africa, Europe, the Americas and Oceania. Lodha handles complete export documentation, packing, freight forwarding, customs liaison and on-site installation in the destination country. See the turnkey projects page for delivered references.

On-site installation, commissioning, IQ / OQ / PQ qualification, operator training and preventive maintenance are included for every Injectable Liquid Filling Machine delivery. Remote troubleshooting is available 24/7 by phone, email and video. Spare parts are stocked at the Ahmedabad HQ and air-shipped within 5โ€“7 working days to any export destination. A 12-month manufacturing warranty applies.